Tyre Recycling To Fuel Oil Equipment-Green technology
· Instead of landfill or burning, this is a green technology for waste management
· Pyrolysis machine - turn waste tire, waste plastic, waste rubber into fuel oil
· Distillation machine - turn tire oil, plastic oil, rubber oil into gasoline and diesel
· Distillation machine - turn waste engine oil, black oil, crude oil into gasoline and diesel
Tyre Recycling To Fuel Oil Equipment-Working process
1.Put raw material into reactor by auto feeder, then close feeding door.
2.Make reactor rotate clockwise 0.4r/min.
3.Burned the fuel material (coal, wood, natural gas or oil) in the furnace. Reactor will be slowly heated, when the temperature reach around 80℃, oil gas will come out.
4.The oil gas will through catalyst chamber and condenser pipe,getting to the water oil separator.Some water of the tyres will sink to the bottom,and the oil will float on the water.Then about 65% oil will flow to the first oil tank.
5.The other gas will go to cooling system,it through slowly and have a good recycle in horizontal condenser.Then we will get about 35% oil flow to the second oil tank.
6.Some incondensable gas which can’t cool down will be get to the anti-back fire device,then it will be recycled to the heating system,used to heat reactor which can save your energy. Only the first 2 hours use energy for heating. After the first 2 hours mainly use gas, little energy is OK.
7.When the temperature get to about 300℃,there are no tyre in the reactor,and the oil will come out over.At this time,we will stop heating,when the temperature fall down to 100℃- 150℃. Then open the door of carbon black discharging system,and make it rotate anticlockwise, the carbon black will get to the pool automatically.
8. After discharging carbon black,open the vacuum pump device.Release the air inside the furnace,avoiding to catch fire.
9.When the temperature deduce to about 50℃, we can opened the door of reactor take steel wire out.
10. And then you can start the next batch.
2 hours for loading raw material
2 hours for heating reactor
8-10 hours for the tyre becoming gas and cooling become oil
4 hours for cooling the reactor and discharging carbon black
2 hours for extracting the steel wire
Tyre Recycling To Fuel Oil Equipment-Main Components
1. Reactor - waste tire pyrolysis recycling for waste tire/rubber/plastic
2. Catalyst chamber - reduce speed of oil gas; improve oil quality
3. Oil-water separator - avoid oil gas being back to reactor for safety
4. Cooling system (cooling pipe and horizontal condensers)-better condensing effect, more oil you will get
5. Oil tanks - collect tire pyrolysis oil
6. Anti-back fire device - recycle tail gas to furnace as fuel; second water closing for safety
7. Vacuum pump device - guarantee pyrolysis machine working under normal pressure safety; shorten pyrolysis time; environment protection.
8. Dust removal system - ensure the smoke reach national emission standards
9. Auto-feeder - shorten feeding time; feed more raw material; save workers.
10. Carbon black slagging device - automatically environmental protection; save time and workers.
Tyre Recycling To Fuel Oil Equipment-End products
Fuel oil |
Carbon black |
Steel wire |
Exhaust gas |
45% |
30% |
15% |
7% |
Tyre Recycling To Fuel Oil Equipment-Technical parameter |
Capacity
((Dimension of reactor) |
2200*6000mm 6tons |
2200*6600mm 8tons |
2600*6600mm 10 tons |
2800*6600mm 12tons |
R Reactor material |
Q245R |
T Thickness |
16mm |
Cooling system |
Horizontal condenser |
S Slagging system |
Screw slagging carbon black |
Total weight |
25-35T |
T Total power |
8KW-20kw |
S Space needed |
150㎡-350㎡ |
Labor needed |
4 workers |
Delivery time |
15-20 days |
Noise db |
≤60 |
Raw material |
Waste tyre,plastic,rubber |
Fuel material |
Coal,wood,fuel oil,diesel,natural gas |
- for one set of machine it needs one 40'FR (flat rack container) and one 40'HC (high cube container) for shipping
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